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Die Cutting and Creasing Machine with Heated Stamping Unit 1050SEH

Functions & features:

• Die cutting
• Creasing
• Embossing
• Stripping
• Gripper margin remover
• Heated base

Brausse 1050SEH product info ENG copy

Specifications:

Power / Air:

• Power voltage 400 V / 50 Hz
• Power supply for main motor 11 kW
• Power supply for additional motors 9 kW
• Power supply for heating 24 kW
• Power supply for pressure on/off motor 1 kW
• Total power supply including heating 45 kW
• Air supply / consumption 6 bar / 600 l pro Min
• The compressed air quality must be according to ISO 8573/1:
• Filtration on solid parts Class 4
• Filtration on oil Class 4
• Dry air Class 4

General specifications:

• Pile height feeder, maximum 1530 mm (incl. Palet)
• Pile height feeder with non-stop operation, maximum 1130 mm (incl. Palet)
• Pile height delivery, maximum 1300 mm (incl. Palet)
• Pile height over non-stop curtain, maximum 80 mm
• Total length (incl. preloading rails) 7060 mm
• Total width (incl. operation platform) 4730-5530 mm
• Total height 2225 mm
• Total net weight 17 t

Specifications material:  

• Maximum sheet size 1050 x 750 mm
• Minimum sheet size 400 x 360 mm

Highlights of all Brausse machines:

• Extremely smoothly running due to the unique index box drive of the main chain
• All electrical components are from brand names such as Omron and Siemens
• All PLC controls are from Mitsubishi
• Automatic pressure on/off system, driven and controlled by high tech Mitsubishi or Bosch Rexroth servo motor and driver
• All operating software in the local language

Standard equipment:

Feeder:

• Suction head with several adjustment possibilities to handle different kind of materials
• Patent turbo spiral air blower pressing foot at feeder head
• Four pick up and four forward suck heads with angle adjustment
• Motorized side adjustment of pallet table. Pile adjustment during production
• Electrical double sheet control
• Fine air blast at lead edge for smooth thin paper transport
• Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays (electro-pneumatically adjustable)
• Synchronizing device to adjust the sheet positioning to the front lay by hand during production
• Side lays on both sides adjustable for push and pull and for paper and carton
• Electronic side lay controls
• Four individually adjustable front lays with dial read out at the operation side of the machine
• Four electronic front lay controls by means of Omron Glasfiber Optic, adjustable two by two
• Front mark control with adjustable density
• Blowing device for continuous cleaning of the fiber optic heads of the front marks
• Photo sensor safety barrier at pallet table floor level touching point

Die section:

• Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
• Precision stationery upper platen
• Pneumatic push button die chase locking mechanism to ensure safe and operator friendly changing of the die
• Pneumatic clutch/brake for main drive system
• Motorized pressure control (by servo motor)
• Digital die cutting pressure tonnage display with adjustable pressure limit protection
• Seven high precision alloy gripper bar
• Double cam driven gripper opener and front lay swing frame for smooth and accurate sheet register
• Air blasting nozzle bar for stretching the thin paper before die cutting

Stripping section:

• Triple action movement of the upper and lower stripping frames with lower spring loaded stripping pins
• Upper stripping frame can be switched on and off electrically
• Upper and lower stripping tool drawer can be pulled out for job set up and make ready
• Remote control operating panel for jogging the upper frame up and down, easy and safe stripping tool alignment
• Mechanic disconnecting of lower stripping movement
• Complete set of stripping tools with upper and lower stripping pins
• 1 upper drawer chase
• 1 lower drawer chase

Delivery section:

• Automatic delivery with nonstop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
• Five section brush brake – brake force individually adjustable
• Adjustable air blow bars to slow down the sheets
• Rear and side joggers with easy position adjustment
• Tape inserter with counter
• Photo sensor safety barrier at pallet table floor level touching point

Standard accessories:

• One operation platform
• One 5 mm hardened die cutting plate (HRC 45)
• One sandwich plate (one 3, 5 mm base plate plus one 1, 5 mm thin plate – hardened HRC 45)
• One honey comb
• One die chase with quick locking system
• Two waste bins on wheels
• One set of stripping tools including spring loaded stripping pins etc.
• One set of stamping die locking toggle

Heated stamping unit:

• Heating base with 12 heating zones, each temperature adjustable individually
• Temperature range 0-200°C
• Thin paper stretching air blaster with air volume, blasting strength per zone and starting and ending time adjustment
• Adjustable are:
• Amount of air (on operating side)
• Amount of air per zone
• Starting and ending time on the touch screen

Processable materials: 

• Paper (depending on quality), min 80-90 g/m²
• Carton (depending on quality), up to (*) 1600 g/m²
• Corrugated board (fine), up to (*) 4 mm
• Plastic materials, like PP, PE 0, 6 mm
• (*) admissible undulation: 4% of the sheet width
• Minimal gripper edge 9, 5 mm

Specifications for die cutting:

• Maximum die cutting size 1040 x 720 mm
• Inner size of chase 1080 x 745 mm
• Dimensions die cutting plate 1080 x 736 mm
• Maximum die cutting pressure 300 t
• Maximum mechanical speed 7500 Cycles/h
• Register tolerance in running and cross direction 0, 2 mm
• The machine Brausse 1050SEH is delivered with the European safety certificate CE.
• Specifications are subject to change without notice

General:

• Each gripper bar can be individually shimmed to ensure very accurate and smooth sheet transport in case of uneven chain stretching after years of production
• Gripper bar locking levers can be adjusted by micro adjustment screws
• Alloy gripper bars with a hard chrome surface made by special process
• Automatic main chain greasing system
• Radiator cooling for recycling toggle drive lubrication system
• Catwalk with safety rail
• Drawer for spare parts
• Complete lost sheets control throughout the entire machine
• Self-diagnostic system with indication on a colour LCD screen
• Modem with telephone connection for online assistance by problems with electronics (customer must take care for a dedicated telephone line)
• CE certified
• CE standard safety systems for safe operation
• Emergency stop at arm length
• Centre line system

Important:

• 1 years warranty
• 5 days training for operating personnel included
• Local installation and training from factory trained engineers