1050 SFI 1050 SEF 1050 FH 1050 FCI

Die Cutting and Creasing Machine with Hot Foil Hologram Stamping 1050 FH

Functions & features:

• Die cutting
• Creasing
• Heated embossing
• No stripping
• No gripper margin remover
• Hot foil stamping and hologram
• Fixed foil puller system, foil change outside
• Brush remover for foil waste
• Cross foil (optional)
• Free standing rewinder with 8 tension axels (optional)

Brausse 1050FH_product_info_ENG

 

Specifications:

Power / Air:

• Power voltage 400 V / 50 Hz
• Power supply for main motor 11 kW
• Power supply for additional motors 9 kW
• Power supply for heating 24 kW
• Power supply for additional motors & drives 19 kW
• Total power supply including heating 63 kW
• Air supply / consumption 6 bar / 1200 l pro Min
• The compressed air quality must be according to ISO 8573/1:
• Filtration on solid parts Class 4
• Filtration on oil Class 4
• Dry air Class 4

General specifications:

• Pile height feeder, maximum 1530 mm (incl. Palette)
• Pile height feeder with non-stop operation, maximum 1130 mm (incl. Palette)
• Pile height delivery, maximum 1300 mm (incl. Palette)
• Pile height over non-stop curtain, maximum 80 mm
• Total length (incl. preloading rails) 7060 mm
• Total width (incl. operation platform) 4730-5530 mm
• Total height 2225 mm
• Total net weight 16, 5

Specifications material:  

• Maximum sheet size 1050 x 750 mm
• Minimum sheet size 400 x 360 mm

Processable materials:

• Paper (depending on quality), min 80-90 g/m²
• Carton (depending on quality), up to (*) 1600 g/m²
• Corrugated board (fine), up to (*) 4 mm
• Plastic materials, like PP, PE 0, 6 mm
• (*) admissible undulation: 4% of the sheet width
• Minimal gripper edge 9, 5 mm

Specifications for die cutting: 

• Maximum die cutting size 1040 x 720 mm
• Inner size of chase 1080 x 745 mm
• Dimensions die cutting plate 1080 x 736 mm
• Maximum die cutting pressure 300 t
• Maximum mechanical speed 7500 Cycles/h

Specifications for hot foil stamping unit:

• Foil advancing shaft 1
• Foil advancing shaft for hologram 3
• Maximum capacity foil diameter Ø 240 mm
• Foil core diameter 1″ or 3″
• Maximum foil and stamping size 730 x 1020 mm
• Maximum foil stamping speed (subject to paper, foil and stamping die quality as well as operator’s skills)
• Foil pull length 200 mm, Foil width 100 mm 6000 sheets/h
• Foil pull length 300 mm, Foil width 100 mm 5000 sheets/h
• Foil pull length 600 mm, Foil width 150 mm 4000 sheets/h
• Foil pull length 600-700 mm, Foil width 150 mm 3500 sheets/h
• Register tolerance in running and cross direction 0, 2 mm
• The max. mechanical speed 7500 cycles/h
• Maximum hologram foil stamping speed (subject to paper, foil and stamping die quality as well as operator’s skills)
• Foil pull length 100 mm, Foil width 40 mm 5000 sheets/h
• Foil pull length 300 mm, Foil width 40 mm 4000 sheets/h
• Foil pull length 500 mm, Foil width 40 mm 3000 sheets/h
• Foil pull length 100 mm, Foil width 20 mm 3000 sheets/h
• Maximum foil stamping speed with minimum foil width 20 mm (subject to paper, foil and stamping die quality as well as operator’s skills)
• Foil pull length 200 mm, Foil width 20 mm 4000 sheets/h
• Foil pull length 600 mm, Foil width 20 mm 3500 sheets/h
• Minimum foil width 20 mm
• Hologram stamping accuracy (subject to paper, foil and stamping die quality as well as operator’s skills)
• +/- 0, 3 mm
• Temperature range 0-200°C
• Power for heating 24 kW

• The machine Brausse 1050FH is delivered with the European safety certificate CE.
• Specifications are subject to change without notice

Highlights of all Brausse machines:

• Extremely smoothly running due to the unique index box drive of the main chain
• All electrical components are from self-brand names such as Omron and Siemens
• All PLC controls are from Mitsubishi
• Foil unwinding and advancing system are driven and controlled by high tech Mitsubishi servo motor and driver
• All operating software in the local language
• This machine can only be operated as a hot foil stamping machine with hologram or normal foil and also normal die cutting and creasing machine

Standard equipment:

Feeder:

• Suction head with several adjustment possibilities to handle different kind of materials
• Patent turbo spiral air blower pressing foot at feeder head
• Four pick up and four forward suck heads with angle adjustment
• Motorized side adjustment of pallet table. Pile adjustment during production
• Electrical double sheet control
• Fine air blast at lead edge for smooth thin paper transport
• Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays (electro-pneumatically adjustable)
• Synchronizing device to adjust the sheet positioning to the front lay by hand during production
• Bullet catcher on the feeder entrance
• Side lays on both sides adjustable for push and pull and for paper and carton
• Electronic side lay controls
• Four individually adjustable front lays with dial read out at the operation side of the machine
• Four electronic front lay controls by means of Omron Glasfiber Optic, adjustable two by two
•Front mark control with adjustable density
• Blowing device for continuous cleaning of the fiber optic heads of the front marks
• Photo sensor safety barrier at pallet table floor level touching point

Die section:

• Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
• Precision stationery upper platen
• Pneumatic push button die chase locking mechanism to ensure safe and operator friendly changing of the die
• Pneumatic clutch/brake for main drive system
• Motorized pressure control (by servo motor)
• Digital die cutting pressure tonnage display with adjustable pressure limit protection
• Seven high precision alloy gripper bar
• High quality pre-stretched gripper bar drive chain
• State-of-art 3 cam index gripper bar drive system to ensure smooth and precise gripper bar intermittent movement
• Torque limit safety clutch to protect the index drive system in case of gripper bar crash
• Double cam driven gripper opener and front lay swing frame for smooth and accurate sheet register
• Air blasting nozzle bar for stretching the thin paper before die cutting

Delivery section:

• Automatic delivery with nonstop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
• Five section brush brake – brake force individually adjustable
• Adjustable air blow bars to slow down the sheets
• Rear and side joggers with easy position adjustment
• Tape inserter with counter
• Photo sensor safety barrier at pallet table floor level touching point

Standard accessories:

• One operation platform
• One 5 mm hardened die cutting plate (HRC 45)
• One sandwich plate (one 3, 5 mm base plate plus one 1, 5 mm thin plate – hardened HRC 45)
• One honey comb
• One die chase with quick locking system
• One set of stamping die locking toggle

Hot foil stamping unit:

• Four servo motor driven foil advancing shafts each individually programmable for short and long foil stepping
• 99 programmable short pull per shaft. Shaft 1 is for normal foil and the 3 other shafts are for the hologram advancing
• Free standing operation console with industrial pc, touch screen for foil advancing step setting and 12 temperature controllers for the heating with pre-heating timer
• Calculation program for optimal foil consumption
• Automatic temperature lowering system (adjustable pro zone)
• Device for easy foil leading trough the machine
• 45o turning bars for transporting the rest foil out of the machine
• Foil splitting blade for cutting the rest foil into several strokes
• Foil break detection at the platen entrance
• Automatic foil consume registration system with “end of foil” warning system
• Oil cooled foil tension shaft for optimal foil web control
• Thin paper stretching air blower with adjustment of air volume, strength per zone and start and stop timing
• Foil separating system with adjustment of air volume, strength per zone and start and stop timing
• Foil drawing system for foil change outside the machine
• Brush roller system for removing the waste foil and controlling the web tension

General:

• Each gripper bar can be individually shimmed to ensure very accurate and smooth sheet transport in case of uneven chain stretching after years of production
• Gripper bar locking levers can be adjusted by micro adjustment screws
• Alloy gripper bars with a hard chrome surface made by special process
• Automatic main chain greasing system
• Radiator cooling for recycling toggle drive lubrication system
• Catwalk with safety rail
• Drawer for spare parts
• Complete lost sheets control throughout the entire machine
• Self-diagnostic system with indication on a colour LCD screen
• Modem with telephone connection for online assistance by problems with electronics (customer has to take care for a dedicated telephone line)
• CE certified
• CE standard safety systems for safe operation
• Emergency stop at arm length
• Centre line system
• Machine is standard elevated 200 mm

Important:

• 2 years warranty
• 5 days training for operating personnel included
• Local installation and training from factory trained engineers